Mill Metals Inc. Offers a Wide Range of Added-Value Services, Aside from the Metal Products, and Processing Capabilities. Our Aim is to be Your One-Stop-Shop Service Center to Supply Your Projects with the Inventory Needed and Solutions Required to Get the Job Done Right, The First Time. Also Delivered to Your Shop, Worksite or Facilities On Time. Steel Shop Processes Capacities are Saw Cutting, Shearing, Forming, Plate Burning, Drilling, Priming and T-Splitting.
Descriptions of Each Shop Processes Categorized Below to For More Information.
OUR SHOP SERVICES
SAW CUTTING (BAND SAW)
BAND-SAW SPECIFICATION:
Maximum Width 29-1/2” and Height 19”
Capability to Cut Individual Pieces or Full Bundles
Materials: Such As W-Beam, HSS Tube, Uncoated Round Pipe, Channel, Angle, Flatbar, Solid Round & Square, 2’ Ft Bar-Grating
Miter Cuts up to 30°; Inside Frame, Outside Frame, Opposite & Same Directional
SHEARING (SHEET & PLATE CUTTING)
SHEAR SPECIFICATION:
Effective Cutting Width of 144”
Shear Range from Sheet 22 Gauge - 5/8” Plate
Square 90 Degree Arm & Back-Gauge Guarantees Precision & Accurate Plates Product that is Clear-Edged & Squared
Computer Software Calculates Piece-Counts for Large Job Order and Multiple Shear Orders
FORMING, BENDING & ROLLING
GENERAL FORMING SPECIFICATIONS:
Forming, Bending & Rolling: Plates, Sheets, Angles, Channels, Flats, Round & Square Bars, Grd 40 & 60 Rebar, HSS Tubes, Pipes & Beams
Bent or Rolled to Specific Degree, Radius or Diameter
Heavy Plates Up to 1” Thick
Shape Capability: U, V, Z, Half-Moons, O-Shape Full Circles or Square Pans
Press Brakes Capacity: 100t - 600t
Rolled or Bump Formed Curves Plates
BURNING, PLASMA & OXYFUEL
GENERAL BURN SHOP SPECIFICATIONS:
CNC Oxy-Fuel, Plasma Machine and Straight Cutting
Burning Plates to Specifications.
Beveled Edge of 30 or 45 Degrees
Splitting Beams into Tee’s
Extremely Quick Turnaround to Minimizes Leadtime and Shorten Deliveries
CNC Plasma HR & CR Sheets and Aluminum Plates
Electrical-Arc Plasma Cutting Process to Result in a Closer Tolerance and Smoother Finish Cut
Cutting-Processes are all CNC Controlled to Customers’ Dimensional Drawings from either .DXF or .DWG format or Cardboard Template
CNC Oxy-Fuel Burning: Liquid Oxygen and Ametalene® to Cut Through 4” Plate
HOLE PROCESSES
DRILLING SPECIFICATIONS:
7/16” - 2” in Diameter Range (Decimal .4375” - 2.000”)
Drill Bit Increments of 1/16” Afterwards (Decimal .0625”)
Tolerance Positioning: +/- 0.0625”
Special Hole Sizes Upon Request, Possible Additional Fee
PUNCH & DIE SPECIFICATIONS:
7/16” - 2” in Diameter Range (Decimal .4375” - 2.000”)
Drill Bit Increments of 1/16” Afterwards (Decimal .0625”)
Tolerance Positioning: +/- 0.0625”
Special Hole Sizes Upon Request, Possible Additional Fee
BURNED HOLES SPECIFICATIONS:
3/8” - 24” in Diameter Range
Tolerance Positioning: +/- 0.07”
COUNTERSINK
Countersinking is a Angled Cone-Shape Hole into a Steel Part in Order to Accept the Head of a Countersunk Bolt of the Same Shape. In Which it Will Sit Flush or Slightly Below the Surface of the Face of the Material. A Countersunk Hole May Also Remove the Burr From the Drilling Process, or After a Tap Operation, Leading to a Finish Look and the Removal of Any Dangerous Sharp Corners.
COUNTERBORE (ABLE TO OUTSOURCE)
REAMING (ABLE TO OUTSOURCE)
TAPPING (ABLE TO OUTSOURCE)
MILLING (ABLE TO OUTSOURCE)
COATING PROTECTION
PRIME
Priming is Mastered by Spraying the Workpiece with an Initial Primer that has a Corrosion Protection Element, which is Cutting and Welding Friendly. Using Primer on Steel Helps to Prevent Oxidation Rusting and Inhibits Preservation of the Product. Primer Red and Gray are Stock Colors. Priming Application Coating is Utilized in Industries Such as All Bridge Structures, Marine Dock Productions, Coastal Roads & Highways, Large City Infrastructures, Military Manufacturing and Certain Residential & Most Commercial Construction and Equipment.
PAINT SPRAYER
We Are Also Able to Paint Your Workpiece Material such as Safety OSHA Yellow, When Applicable. Prime Any Structural Shape; Includes Angles, Channels, Flats, Beams, Pipes and Tubes.
GALVANIZING (SOURCED TO GALVANIZER)
We Offer Hot-Dip Galvanizing, Which is the Process of Immersing Individual Products or Fabricated Steel into a Bath of Molten Zinc at a 840˚F Degree Temperature. After Being Dipped, the Steel Reacts with the Zinc to Form a Series of Zinc-Iron Alloy Coating Causing a Metallurgically Bonds to the Steel Surface. This Ensures a Consistent, Corrosive-Protective Layer on all the Surfaces, even on Those Inner Areas not Accessible to Other Forms of Applicators.
